1. 開卷裝置Uncoiler
此裝置是給焊接機器上料的，即連續(xù)提供翅片。每臺焊接機器配備2個開卷裝置。
This device is for loading and supplying fin to main machine continuously by 2 sets of unsolders.
a *大翅片卷外徑：1200mm ~ 1800mm
Maximum coil OD
b 用戶方需準備的翅片卷內徑：300mm
Required fin coil ID: 300mm
全自動翅片料件庫
2. 全自動翅片料件庫
Accumulator (Automatic system)
此系統(tǒng)可連續(xù)進行翅片進給，以焊接到管子上，無需機器中途停下。此裝置在給機器供給翅片的過程中，可自動轉換1號翅片卷和2號翅片卷；而且，通過張力控制裝置，它還可控制翅片的張力，從而實現(xiàn)翅片的連續(xù)供給。
This system is for continuous fin feeding so to weld tube without machine stop. It supplies fin to main machine during coil exchanging process between 1st and 2nd fin coiler automatically and it controls the tension of by tension controller so to get constant feeding of fin to the machine.
1) 卷能力
Capability: About 300 meters
約300 m
About 300 meters
2) 進給速度
Feeding speed
0~200 m/min
3) 翅片進給系統(tǒng)帶通過張緊傳感器
Fin feeding system by tension sensor
4) *大翅片寬度
Maximum fin width
25.4 mm
5) 翅片張力控制裝置
Fin tension controller
100 mm / 1750 rpm
6) 張力控制通過汽缸實現(xiàn)
Tension control by air cylinder
3~7 kg/cm2
開齒機及浮動輥 （全自動系統(tǒng)）
3. 開齒機及浮動輥 （全自動系統(tǒng)）
Serrate & Dancer (Automatic system)
開齒機將翅片切開，可生產出鋸齒形翅片管。剪切速度，根據(jù)輥子輸送管子后焊接的速度自動控制。
There are fin cutting devices to produce serrated fin tube and cutting speed is controlled automatically depend on welding speed of tube dancer.
1) 剪切速度
Cutting speed
Max. 120 m/min
2) 翅片厚度
Fin thickness
0.8 mm~2.5 mm
3) 翅片高度
Fin Height
6.35 mm ~ 25.4 mm
4) 剪切高度
Cutting Height
0 ~ 15 mm
5) 開齒刀片的壽命
Serration cutter life time (Carbon steel)
200 ~ 300 Km / 1個刀片
200- 300Km/1 cutter
砂帶送管裝置（管子表面拋光裝置）
4. 砂帶送管裝置（管子表面拋光裝置）
Belt Sander (Tube surface polish equipment)
焊接之前的管子打磨系統(tǒng)，可清潔管子，提高焊接品質
This the tube sanding system for cleaning tubes before welding process to improve welding quality
1) 電機驅動的刷子清潔裝置
Motor driver brush cleaner
2) 中心支架
Steady rest
3) 砂紙使用壽命（對20m管子而言）
Sand paper life time (life time 20m tube)
3根管子 / 1張砂紙
3 tubes/1paper
4) 2次打磨系統(tǒng)
2 time sanding system
5) 通過汽缸調節(jié)壓力
Pressure regulation type by air cylinder
1~5 kg/cm2
** 用戶方須為每條生產線配備輸除塵輸送管道及除塵器，要求為：
The buyer shall prepare the dust collector according to following requirements:
風速： 25?/min 電機功率: 1.5kw 壓力: 230mmAq
Speed: 25m3/min Power: 1.5KW Pressure: 230mmAq
牽引小車裝置
5. 牽引小車裝置 Pulling Carriage Unit
此裝置為翅片間距裝置。翅片間距根據(jù)管子的旋轉速度確定，可連續(xù)保持穩(wěn)定的間距、同時也可實現(xiàn)高速送管。此裝置可更**地調整及實現(xiàn)翅片的間距。同時，相比推進方式，此牽引方式可生產大尺寸的翅片管，故障停機率少一些，更易于操作。
This is the fin pitch driving device depend on tube rotation speed and the pitch rate against rotation speed is constant and high speed driving is possible. It is easy to adjust and divide the pitch precisely.
It is also possible to handle big size tube comparing with pushing type and has less NG rate and easy to operate.
1) 管子直徑 Tube Diameter (O.D.)
25~76 mm
2) 主要轉管裝置 Main rotation device
直流電機D. C. Motor
3) 精密傳送裝置 Precise transfer device
軌道式導軌Rail guide
4) 精密翅片間距調整Precise pitch adjustment
20~308 翅片 / 1000mm
5) 液壓制動裝置Hydraulic break device
6) *大轉管速度Maximum turning speed
0 ~ 800 rpm
7) 焊接轉管速度Welding turning speed
0 ~ 800 rpm
輸入傳送裝置
6. 輸入傳送裝置 Inlet conveyor
此裝置為連續(xù)焊接供管的送管裝置，把新管子連接到正在焊接的管子端頭。
It is an automatic tube feeding device for continuous tube welding by connecting mew to the end of existing tube.
1) 管子長度Tube length
3~25 m
2) 自動管子進給系統(tǒng)Automatic tube feeding system
3) 管子自動傳送系統(tǒng)Automatic tube transfer system
4) 管子傳送速度Tube transfer speed
15 m/min
5) 管子直徑Tube diameter
25 ~ 76 mm
輸出傳送裝置
7. 輸出傳送裝置 Outlet conveyor
此裝置在翅片焊接過程中為翅片管的導出裝置，即將焊接好后的翅片管傳送出來，而機器不用停機。
It is device for guiding fin tube that is in fining process. It transfer welded fin tube to outside without machine stop.
1) 管子長度Tube length
3~25 m
2) 床身可在垂直方向及水平方向進行調整
Vertical& horizontal adjustment of bed
3) 管子自動傳送系統(tǒng) Automatic tube transfer system
焊接系統(tǒng)
8. 焊接系統(tǒng) Welding part
通過此焊接系統(tǒng)把翅片焊接到管子上。系統(tǒng)由翅片管冷卻噴嘴、高頻輸出變壓器、調節(jié)變壓器位置的上下工作臺、翅片導軌滾輪、送管剎車滾輪等穩(wěn)定及堅固地系統(tǒng)組成。
汽缸推動擠壓輥，然后擠壓輥推動翅片，使翅片更容易、更高效地環(huán)繞并焊接到管子上。同時也安裝了火花探測裝置，如發(fā)生翅片斷裂情況，管子在旋轉過程中能及時停止，因此，可有效減少管子損傷，減小變壓器的輸出。
It is the system for welding fin with tube and consist of cooling nozzle for fin tube, high frequency output transformer, un & down table for adjusting the position of transformer, fin guide roller and tube break roller with strong and stable systems.
Guide roller that is easy to connect and change fin with tube is air cylinder type for more efficiency, there is a spark detector is installed for rapid stop rotating tube in case of fin break so to minimize and prevent breakage of tube and output transformer.
1) 高頻變壓器High frequency transformer:
240 KW
2) 高頻變壓器的移動工作臺： Moving table for high frequency transformer
- 上、下、左、右的*大行程：50mm
UP, down , left and right maximum stroke
- 上、下汽缸C.T提升的*大行程：max. 100mm
UP &down cylinder C.T lift stoke100mm
3) 翅片架：Fin holder
- 汽缸行程Air cylinder：stroke 100mm
- 氣壓Air pressure：0~4 kg/cm2
4) 管端托架Tube tip holder：
- 汽缸行程Air cylinder：stroke 100mm
- 氣壓Air pressure：0~5 kg/cm2
5) 翅片導向滾輪Fin guide roller：汽缸驅動Air cylinder type
6) 火花探測器Spark detector：工作距離working distance：50mm ~ 500mm
響應速度Respond speed：10msec ~ 100msec
操作裝置及熱感應匹配變壓器裝置
9. 操作裝置及熱感應匹配變壓器裝置 Operation unit & induction matching trans unit
1) 觸摸式操作屏
Touch screen
為方便維護及調整，所有錯誤診斷信息及生產參數(shù)都能在操作屏上顯示。機器的功率及速度可通過相應曲線和數(shù)字顯示。
All kinds of error message and each production data can be shown on the screen for easy maintenance and adjustment
The power & sped of machine can be shown by each graph and digital values.
The power is adjusted automatically according to rotation speed and it allows easy control by operator.
2) 熱感應器輸出功率
Induction power (Output)
240 KW
3) 輸入功率Input power
400KVA
4) 冷卻裝置，帶冷卻液循環(huán)
Coolant circulation cooling device
電子管及感應線圈冷卻裝置
Vacuum tube and induction coil cooling device
5) 自動速度功率控制裝置
Automation speed power controller
6) 電流過載保護裝置
Over current protection device
屏極、柵極數(shù)字電流過載繼電器
Plate, Grid Digital O.C.R
通過監(jiān)視屏幕實現(xiàn)精密控制
Precision control by monitor screen
7) 火花探測器Spark detector
管子及感應焊接裝置的保護
Protection for tube and induction welder
高頻感應電焊機
